Molding automotive parts is a process of making automotive parts such as a land by using a part mold. A mold is a frame that gives the part its intended shape. This process starts with the manufacturers filling a mold with liquid called plastic resin. That resin is critical, because that's the stuff that will harden into the solid stuff we want. After the resin is poured in the mold it will harden to the shaping of the mold. Once cured, the manufacturers remove the mold with precision, leaving the part ready to be used when building cars. It is done this way to ensure the part make correctly and will fit together correctly after fabrication.
Similar to injection molding, another method that is commonly used for automotive parts is blow molding. This technique is important for the production of hollow or internally-cavitied sections. In blow molding, the heated plastic resin is blown into the mold. It cools and fills the cavity, forming a hollowed part. This is used for objects such as cans or any Section of the car which needs to be low weight however high in strength.
Along with the many benefits of molding automotive parts, there are also some essential considerations that manufacturers should take into account before pursuing the process. Portability: The type of material to be used for both mold and part. Various characteristics are attributed to materials, including hardness, elasticity, and longevity. As such, material selection for the application is critical to ensure the part will perform its intended function.
Another factor is the part size and form. Certain sections are simply too big, or too complex, to be manufactured through traditional molding process. In situations like this, it may be necessary for the manufacturers to use a different type of mold or method to complete the task correctly. All of these elements need to be taken into account to ensure that high quality parts are produced, lasting for a long time.
One of the main reasons why businesses decide to opt for automotive parts molding is cost-effectiveness. Since the production method is so fast and streamlined, manufacturers can produce thousands of parts simultaneously, reducing the price on a per-part basis. And this is especially relevant in the game of car manufacturing where every penny is too much on top of the pile. Another factor is, as all the parts are created from a mold, negligible excess material needs to go to waste, further reducing overhead for the company.
We are very proud to be awarded our IATF certification 16949, which is an affirmation of the high standards of quality management that we strive to achieve in the automotive industry. Our quality department has mastery over five key quality tools, which include Statistical Process Control (SPC), Measurement Systems Analysis (MSA), Failure Mode and Effects Analysis(FMEA), Advanced Product Quality Planning and Production Part Approval Process. Furthermore, our quality staff has gone through extensive Six Sigma training, ensuring we follow the highest standards for quality of products. Our comprehensive approach to quality management ensures that each and every product we sell does not just meet, but often surpasses industry expectations, providing our customers with complete confidence and satisfaction in our products.
With more than 15 years of expertise in the automotive sector, our firm covers an area over 10,000 square meters and specialize in the manufacturing of metal parts for over 30 automotive brands. We utilize advanced processing techniques which include stamping, CNC machine machining, mold making, and aluminum die-casting to ensure that every product is of the highest quality standards. Our stringent quality control procedures ensure that our products are constant in terms of dimensions shape, form and performance. This creates confidence and trust with our customers.
We are very proud of our dedicated R&D department, in which each engineer has more than 10 years of experience in automotive. This knowledge allows us to understand the unique characteristics and processes of different materials, which allows us to offer customized solutions to our clients. We offer professional CAE analysis as well as product development and technical assistance as well as a complete DFM report to make sure that every aspect of the design has been developed to meet the demands of production. We are committed to innovation and provide top-quality metal products which meet the exact requirements of our customers.
The majority of products we produce are used in the automobile industry. We provide high-quality components that are suitable for a broad range of vehicles, including passenger cars commercial vehicles, golf carts motorbikes, trucks and tractors. Our extensive product range shows our flexibility and dedication to meet the diverse needs of the automotive market. We also are proud to be the leading supplier of suspension systems to Volkswagen in China. This proves the ability of our company to provide innovative and reliable solutions to the top auto brands. Our extensive industrial experience allows our products not only meet but exceed customer expectations for the performance and quality.