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Auto Welding Assembly

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Auto Welding Assembly

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Auto Welding Assembly

Quality Assurance for Shaoyi

We use a variety of quality control methods to ensure that the products we deliver to our customers are of the right size and performance for their needs.

Robotic Welding Line

Our robotic welding production line brings precision, speed, and consistency to every project. By automating the welding process, we enhance production efficiency, reduce human error, and ensure high-quality, uniform welds across all parts. This technology allows us to meet tight deadlines while maintaining top-notch quality, offering a reliable and cost-effective solution for your manufacturing needs.”

Welding Process

Metal Machining For Automotive

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Production Advantages

 High Precision and Consistency

High Precision and Consistency

We utilize state-of-the-art automated welding equipment and technology to ensure the precision and consistency of every weld. Our welding processes minimize human error, guaranteeing high-quality and strong weld joints, suitable for complex designs and demanding projects.

 Efficient Production and Quick Turnaround

Efficient Production and Quick Turnaround

Automated welding technology significantly enhances production efficiency. Our equipment operates continuously without frequent stops, greatly reducing production cycles. We commit to quick turnaround times, ensuring your projects are completed on schedule.

 Versatility in Materials and Processes

Versatility in Materials and Processes

We are capable of welding various metals, including stainless steel, aluminum, and carbon steel. Whether it's MIG welding or TIG welding, we provide the best welding solutions to meet the needs of different materials and projects.

 Stringent Quality Control

Stringent Quality Control

Our welding team is AWS certified and adheres to the IATF 16949 Quality Management System. We conduct rigorous quality inspections for every welding project to ensure defect-free welds and deliver high-quality products that meet our clients' stringent requirements.

Processing Capabilities

Processing Capabilities Remark
StampingMaximum Part Size Maximum coil material width: 600mmMaximum thickness (T): 6.0mm Stamping Maximum Part Size The three-in-one feeding machine, paired with a 315-ton punch, imposes a limitation on material thickness, restricting it to within 6.0mm
Stamping Minimum Part Size Minimum width of the coil material is 300mmMinimum thickness (T): 1.0mm Stamping Minimum Part Size The 160T punch, equipped with an older-style feeder, requires a material thickness of no less than 1.0mm
Stamped Product Tolerances Punching tolerance:0.05mm
Resistance Welding Strength Pull-off force experiment:25KN
Electrophoresis Film thickness: 15-35umSalt spray test: 720h without red rust
Dacromet Film thickness: 8umSalt spray test: 720h without red rust
Galvanization Film thickness: 8-15umSalt spray test: 240h without red rust
Galvanized nickel Film thickness: 8-15umSalt spray test: 1500h without red rust

Manufacturing Processes and Materials

Manufacturing Processes and Materials Manufacturing Processes and Materials

Steel Plate

Hot dip galvanized sheet
Electro galvanized sheet
Tinplate
Composite Steel Plate
Color Coated Steel Plate

Aluminum Plate

5052 Stretched Aluminum Plate
6063 Stretched Aluminum Plate
6082 Stretched Aluminum Plate
5754 Stretched Aluminum Plate
5083 Stretched Aluminum Plate

Materials for Sheet Metal Welding

Carbon Steel

Renowned for its versatility and cost-effectiveness, carbon steel is a popular choice for a wide range of applications. Comprising iron and carbon with trace elements, it offers excellent weldability and is readily available. We leverage this robust material for structural components, fabrication projects, automotive parts, and various machinery applications.

Carbon Steel

Surface Finishes for Sheet Metal Welding Parts Surface Finishes for Sheet Metal Welding Parts

Personalized surface treatments elevate the aesthetic appeal, hardness, and smoothness of custom components. These processes enhance chemical resistance and safeguard against corrosion, ensuring the parts' durability. Additionally, they effectively hide visible tool marks resulting from live tooling operations. Below are some of the top treatment options available

Name Description Materials Color Texture
图片5 Anodizing Anodizing is a surface treatment process that enhances the corrosion resistance, wear resistance, and hardness of metals, while also providing protection to the metal surface Aluminum Clear, black, grey, red, blue, gold. Smooth, matte finish
图片6 Powder Coating Powder coating applies dry powder electrostatically to surfaces, offering a durable finish without the need for solvents. It's then hardened with heat or UV light, a clean and efficient alternative to traditional liquid paints. Aluminum, Stainless Steel, Steel Black, any RAL code or Pantone number Gloss or semi-gloss
图片7 Electroplating Electroplating serves multiple purposes like functionality, aesthetics, and corrosion protection. It's widely adopted across industries, with the automotive sector frequently employing it for chrome-plating steel components. Aluminum, steel, Stainless Steel N/A Smooth, Glossy finish
图片8.png Phosphating Phosphating is a conversion coating process that forms a crystalline phosphate layer on the surface of metals, primarily used to improve corrosion resistance and provide a better base for subsequent coatings or paints Steel, Iron, Zinc, Aluminum N/A Usually smooth, but the texture can vary depending on the type of phosphate coating used
图片9 Spray Painting Spray painting is a painting process using a device sprayed with compressed air to apply a coating to a surface. It offers a smooth and even finish and is widely used for various materials and applications. Metal, Wood, Plastic, Fiberglass Any color Smooth to semi-gloss, depending on the type of paint and application technique used

Our Manufacturing Services

Focus on chassis welded assemblies, shock-absorbing welded assemblies, chassis stamping, and machining parts.

Frequently Asked Questions

How many years of experience do we have in the processing of automotive components? Our products cover suspension,shock absorption, and other systems in automobiles, providing services to global brands

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INQUIRY FORM

After years of development, the company's welding technology mainly includes gas shielded welding, arc welding, laser welding and kinds of welding technologies, combined with automatic assemble lines, through Ultrasonic Testing (UT), Radiographic Testing(RT), Magnetic particle Testing(MT) Penetrant Testing(PT), Eddy Current Testing(ET), Pull-off force of testing, to achieve high capacity, high quality and safer welding assemblies, we could supply CAE, MOLDING and 24-hour quick quotation to provide customers with better service for chassis stamping parts and machining parts.

  • Various automotive accessories
  • Over 12 years of experience in mechanical processing
  • Achieve strict precision machining and tolerances
  • Consistency between quality and process
  • Can achieve customized services
  • On time delivery

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