To begin the process of integrating parts, we start by taking a large sheet of metal. We feed the sheet of the metal in the stamping machine. Now, what is very important about this particular machine is that it contains various different stations, and each of them has a distinct tool. Each of those tools has a special profile which, in turn, imparts a specific cut or shape to the metal
It will pass through the metal sheet, one at a time, as it moves through the machine. The Shaoyi custom metal stamping dies tool stamps on metal; cutting little bits of the metal and turning it at each station, it morphs into a part, all the way from when it passes through the machine until it comes out as disks of metal. Doing it this way is much quicker than doing it by hand manually which would incur high time costs. Progressive stamping is very handy for us because we can make a huge quantity of all identical parts.
Progressive stamping boasts of efficiency and accuracy arguably better than most other processes. There are machine stations set up just right to make the right part. This allows us to rest assured that if we make a mistake, our parts are not homologous. They all look the exact same as they come out all the parts
Our machine has even more stations due to progressive die technology. So with the Shaoyi auto cable ties metal sheet moving through the machine from station to station, we can do more to the sheet at each station. That way we can build parts that are more accurate and uniform than any we have ever built. Since we are doing more in one machine on one pass through, we are now making more parts in less time.
For example, one of the styles of technology that has recently surfaced is a servo-driven press. This is one specific style of machinery that is incredibly precise. Which marks the process and powers it with computer-controlled motors. This means every stamp we make on the metal it is the same. That consistency helps ensure that all of our parts end up totally and precisely made.
For example, the automotive industry requires many cars and trucks to be outfitted with a large number of intricate parts that can be produced quickly and inexpensively. For example, major components such as engine parts and body parts as well as simpler brackets are punched out using progressive punching methods we can make today.
In fact, another area where progressive stamping finds application is the electronics industry. Progressive stamping is used to create metal components inside numerous devices relied upon daily like phones, computers, and tablets. This encompasses components like brackets that hold items together, connectors that connect diverse components, and even heat sinks meant to aid in the cooling of machines.
We are very proud of our dedicated R&D department, in which every engineer has more than 10 years of experience in automotive. This experience allows us to know the specific nature and characteristics of the various materials, which allows us to tailor solutions to our customers. We provide expert CAE analyses as well as product development and technical support as well as detailed DFM reports to ensure that each element of the design has been developed to meet the demands of production. Our dedication to innovation keeps us on top in the field, and we provide high-quality, tailored metal parts to meet the specific needs of our clients. demands.
We are very proud to be awarded our IATF certification 16949. This is a testament to the quality management excellence we are striving to achieve within the auto industry. Our quality department has mastered five essential quality tools, comprising Statistical Process Control (SPC), Measurement Systems Analysis (MSA), Failure Mode and Effects Analysis(FMEA), Advanced Product Quality Planning and Production Part Approval Process. Our quality team has completed Six Sigma training to ensure we adhere the highest standards of product quality. This systematic system of quality management makes sure that every product we provide is not only up to but often surpasses industry expectations, providing our clients with confidence and satisfaction over our services.
Our company specializes in automotive manufacturing, with over 90% of our products catering to the automotive sector. We supply high-quality components that are suitable for a broad range of automobiles, such as passenger cars commercial vehicles, golf carts as well as motorcycles, trucks and tractor. Our broad product selection illustrates our commitment to meet the varied requirements of the market for automobiles. We are also proud to be the most renowned supplier of suspension systems to Volkswagen in China. This proves our ability to provide innovative and reliable solutions to major auto brands. Our deep-rooted industrial experience enables our products not only to exceed but also surpass the customer's requirements in terms of the performance and quality.
Our company, which covers over 10,000 square metres and specializes in the manufacture of metal components for more than 30 auto brands, has more than 15 years of expertise in the industry. We employ cutting-edge processing techniques which include stamping, CNC machine machining, mold manufacturing, and die-casting, to ensure that each item is manufactured to the highest quality standards. Our rigorous quality control measures ensure that our products are identical in terms of size of shapes, performance and sizes. This increases trust and satisfaction with our clients.