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Automotive Aluminium Die Casting

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AUTOMOTIVE DIE CASTING

With 15 years of machining experience, we possess extensive expertise across the entire process chain of die-cast structural components. Operating within our technology center, we are committed to sharing our knowledge with you, aiding in process enhancement, and establishing die-casting as the preferred method for structural components.

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AUTOMOTIVE DIE CASTING

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Quality Assurance for Shaoyi

We use a variety of quality control methods to ensure that the products we deliver to our customers are of the right size and performance for their needs.

Aluminum Die Casting For Automotive

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Production Advantages

Automated Production

Automated Production

Our company invests heavily in automation each year, particularly in our aluminum die casting operations. This commitment significantly reduces costs and boosts efficiency while enhancing production quality. By leveraging advanced technology, we help our customers achieve greater productivity and value in their projects.

100% Quality Inspection

100% Quality Inspection

We ensure the highest quality standards for our aluminum die cast products through 100% full inspection. Utilizing advanced flaw detection equipment, we meticulously examine each component to identify any imperfections, guaranteeing reliability and performance in every

One-stop Service

One-stop Service

We offer a comprehensive one-stop manufacturing service for aluminum die casting, equipped with cutting-edge technology such as trimming machines, automatic powder coating lines, aluminum slag degassing machines, and CNC machining centers. This integrated approach ensures efficient production, high-quality results, and streamlined processes to meet all your manufacturing needs.

In-House Mold Development

In-House Mold Development

Our aluminum die casting molds are fully developed in-house by our specialized mold manufacturing team. This expertise allows us to reduce mold costs for our clients while ensuring high quality and precision in every project.

Surface Treatment

Aluminum Die Casting Processing Guide and Capabilities

Maximum Part Processing Capacity: 1050mm*650mm*115mm
Minimum Part Processing Capacity: φ30mm
Maximum Die Casting Machine Tonnage 4500T
Casting type Low Pressure, High Pressure
Pressure 50~600MPa
Shot Speed 0.15~4.5m/s
Gate Shot Speed 15~70m/s
Die Casting Temperature 650~750°
Common Alloy Grades ADC-12、A380、A390、A360、A413
Control system Adopting a brand-new mold-locking structure and a smarter control system, equipped with an advanced shot system and an efficient quick mold change system, the LK-NET cloud die-casting network management system supports OPC-UA, Profinet, Modbus TCP/IP, and other networking connections.

Aluminum Die Casting Molding Processing Guide and Capabilities

Develop Software UG、CAD、Mold Flow Software
Machining Equipment Electrodischarge Machining (EDM), Wire Cut Slow Walk Machine, Wire Electrical Discharge Machining (WEDM), Machining Center, Die Casting Machine, etc.
Mold Tonnage ≤400T
Mold Design Techniques Mold Cooling System Design, Injection System Design, Ejection System Design, Venting System Design, Wall Thickness and Draft Angle Design, etc.
CAE Simulation Analysis In the design phase, the use of Computer-Aided Engineering (CAE) simulation and analysis can assist in predicting and addressing potential manufacturing issues such as insufficient filling, uneven cooling, and porosity.
Mold Material Selecting materials with high melting points and high strength, such as SKD61, A2, and D2 steel grades, is essential to withstand high pressure and high temperatures.
Mold Components Mold Cover、Ejector Pin、Sprue System、Cavity Insert
、Ejector Plate
Cavity Surface Treatment Heat Treatment、Nitriding Treatment
Mold lifespan Die life: 100,000 to 150,000 strokes.
Application fields:  Aluminum die-casting molds are widely used in industries such as automotive, electronics, electrical, medical, industrial components, and aerospace, for the production of various structural and non-structural parts.

Our Manufacturing Services

Focus on chassis welded assemblies, shock-absorbing welded assemblies, chassis stamping, and machining parts.

Frequently Asked Questions

How many years of experience do we have in the processing of automotive components? Our products cover suspension,shock absorption, and other systems in automobiles, providing services to global brands

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INQUIRY FORM

After years of development, the company's welding technology mainly includes gas shielded welding, arc welding, laser welding and kinds of welding technologies, combined with automatic assemble lines, through Ultrasonic Testing (UT), Radiographic Testing(RT), Magnetic particle Testing(MT) Penetrant Testing(PT), Eddy Current Testing(ET), Pull-off force of testing, to achieve high capacity, high quality and safer welding assemblies, we could supply CAE, MOLDING and 24-hour quick quotation to provide customers with better service for chassis stamping parts and machining parts.

  • Various automotive accessories
  • Over 12 years of experience in mechanical processing
  • Achieve strict precision machining and tolerances
  • Consistency between quality and process
  • Can achieve customized services
  • On time delivery

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